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Who supports you

Expertise & resources

A technical foundation built in the field, in-house resources and a demand for industrialisation.

01The founder

A single point of contact

One person follows your project, from the initial framing through to series production.

Portrait of Emmanuel Hallauer, founder of Hallauer Innovation
  • +25 years in design, industrialisation, production and technical project management
  • Lead inventor of 25 patent families
  • Fluent technical English, international travel
0patent families
0years of experience
0projects supported
02Technical foundation

Key skills

A broad technical foundation to connect design, manufacturing and market launch.

Processes

  • Plastics processing: injection, extrusion, thermoforming
  • Laser and ultrasonic welding
  • Machining, micro-machining, bending
  • CAD, mechanical simulation
  • Special machines
  • Additive manufacturing

Products designed and developed

  • Flexible and rigid endoscopes (bronchoscope, ureteroscope, arthroscope)
  • Catheters
  • Micro-camera
  • Robotics
  • Payment terminals
  • Touchscreen tablets
  • Vehicle interior parts
  • Class I to IIb medical devices
Automated machines on an industrial production line

Domaines d’activités

  • Medical
  • Transport
  • Industries

Mechatronics and micromechanics make it possible to optimise and make things ever more compact.

03Resources

Prototyping & reverse engineering

Functional parts to test, validate and move forward faster.

Part being printed on a 3D printer

Reverse engineering

  • 3D scanning
  • CAD reconstruction
  • Optimisations, modifications

Additive manufacturing

  • PLA, outdoor PETG
  • Resin
  • All colours

Pre-series & alternatives

  • Vacuum casting
  • Prototype injection
  • Machining, laser, bending…

ApplicationsIndustry, construction, indoor and outdoor.

In-house solutions for scanning, CAD, 3D printing and resin.

04Impact

Eco-design

Reduce the impact without weakening the function or reliability of the product.

  • Limit the amount of material and the number of components
  • Choose recycled or recyclable materials
  • Make each part as functional as possible
  • Plan for disassembly and maintenance
  • Single-use devices: explore possible reuse

Material optimisation

Topology design example

Three stages of a topology optimisation: initial part, calculation of material distribution, lightened part

Impact matériaux en équivalent kg CO2

Materials

Aluminium
10–18 kg
Stainless steel = plastic
2–3 kg
Aluminium, recycled plastics
0 to 0.5 kg

Electronics

Components
10–30 kg
PCB
4–8 kg
Recycled components
0 to 0.5 kg

Reading example: compare material and component choices in CO2 equivalent to guide trade-offs.

The resources and experience to remove your technical uncertainties.

Talk about your project